Barrick Gold Corporation

The Challenge: Remote Operations, Zero Tolerance for Failure

Barrick Gold Corporation's North Mara mine, located in a remote region of Tanzania, required a water treatment solution that could operate reliably in extreme conditions. The mine needed to process 25,000 cubic meters of water daily while maintaining zero-discharge wastewater management and removing heavy metals to meet strict environmental standards.

The remote location presented unique challenges: limited access to technical support, harsh environmental conditions, and the critical need for 24/7 reliability. Any system failure could halt mining operations, resulting in significant financial losses.

Engineering Excellence: Custom Solution for Extreme Conditions

Kilitek's engineering team designed a custom solution specifically for mining operations. The system needed to handle high volumes, remove heavy metals effectively, and recycle 100% of wastewater for reuse in mining processes.

System Components

• Advanced Membrane Filtration: Multi-stage filtration for heavy metal removal
• Chemical Treatment Systems: Precise dosing for optimal water quality
• Wastewater Recycling: 100% wastewater recycling for process reuse
• Remote Monitoring: Real-time monitoring with satellite connectivity
• Redundant Systems: Backup systems ensuring continuous operation

Implementation: Overcoming Remote Challenges

Implementing a complex water treatment system in a remote mining location required careful planning and coordination. Our team worked closely with Barrick Gold's operations team to ensure minimal disruption to mining activities. All equipment was pre-assembled and tested before shipment to reduce on-site installation time.

Results: Zero Downtime Achievement

The system has operated flawlessly for over two years with zero unscheduled downtime. The zero-discharge wastewater management system has achieved 100% compliance with environmental regulations, and the heavy metal removal efficiency exceeds all requirements.

Cost savings have been substantial, with a 38% reduction in water treatment costs and 42% reduction in energy consumption. The remote monitoring system allows our team to provide proactive support, identifying and addressing potential issues before they impact operations.

Long-Term Success

Two years of continuous operation in extreme conditions has proven the system's reliability and durability. The ROI was achieved in just 16 months, and the system continues to deliver exceptional performance. Barrick Gold has been able to maintain uninterrupted mining operations while meeting all environmental compliance requirements.